帕金斯6.3544TW和TX柴油发动机维修技术资料手册

Perkins 6.3544发动机

1 Completely clean the outside of the engine.

1完全清除Perkins 6.3544发动机外部。

2 When a preservative fuel is to be used, drain the fuel system and fill it with the preservative fuel.

2当一种防腐剂燃料被使用时，排空燃油系统，并用防腐剂燃料填充它。

POWERPART Lay-Up 1 can be added to the normal fuel to change it to a preservative fuel. If preservative fuel

取得奠定了1可以被添加到正常的燃料改为保存燃料。如果保存燃料

is not used, the system can be kept full with normal fuel but the fuel must be drained and discarded at the end

不使用时，该系统可以保持满是正常的燃料，但燃料必须排出和丢弃在年底

of the storage period together with the fuel filter element(s).

在储存期连同燃油过滤元件（的）。

3 Operate the engine until it is warm. Then correct leakages of fuel, lubricating oil or air. Stop the engine and

3操作Perkins 6.3544发动机，直到它是温暖的。然后正确的泄漏燃油、润滑油或空气。停止Perkins 6.3544发动机

drain the lubricating oil from the sump.

从油底壳中排出润滑油。

4 Renew the canisters) of the lubricating oil filter.

4更换润滑油过滤器的滤毒罐）。

5 Fill the sump to the full mark on the dipstick with new and clean lubricating oil and add POWERPART Lay-

5填充槽向满分油尺上新的、干净的润滑油和添加取得躺—

Up 2 to the oil to protect the engine against corrosion. If POWERPART Lay-Up 2 is not available, use a correct

高达2的石油，以保护Perkins 6.3544发动机，防止腐蚀。如果取得上篮2不可用，使用正确的

preservative fluid instead of the lubricating oil. If a preservative fluid is used, this must be drained and the

代替润滑油的防腐剂。如果使用了防腐剂的液体，这必须是排水和

lubricating oil sump must be filled to the correct level with normal lubricating oil at the end of the storage period.

在储存期结束时，润滑油底壳必须填上正常润滑油的正确水平。

6 Drain the cooling system, see "How to drain the cooling system" on page 27. In order to protect the cooling

6排的冷却系统，看“如何排水冷却系统”在27页。为了保护冷却

system against corrosion, it is better to fill it with a coolant that has a corrosion inhibitor, see "Coolant

系统对腐蚀，它是更好地填充它与冷却液，有一个腐蚀抑制剂，见“冷却液

specification" on page 45.

规格“45页。

Caution: If protection against frost is not necessary and a corrosion inhibitor is to be used, it is recommended

警告：如果没有必要的防冻剂和防腐蚀剂，建议使用

that you consult the Service Department, Perkins Power Sales and Service Limited, Peterborough.

您咨询服务部，帕金斯电力销售服务有限公司，彼得伯勒。

7 Operate the engine for a short period in order to circulate the lubricating oil and the coolant in the engine.

7运转Perkins 6.3544发动机，以便在Perkins 6.3544发动机内循环润滑油和冷却液。

8 Clean the engine breather pipe (if one is fitted) and seal the end of the pipe.

8清洗Perkins 6.3544发动机通气管（如果安装）和管端密封。

9 Remove the atomisers and spray POWERPART Lay-Up 2 for one to two seconds into each cylinder bore

9拆卸雾化器喷雾取得奠定了2一到两秒到每个气缸孔

with the piston at BDC.

在下止点时，活塞。

10 Slowly turn the crankshaft one revolution and then fit the atomisers with new seat washers and new dust

10慢慢转动曲轴一革命，然后安装雾化器新阀座垫圈和新的灰尘

seals.

密封件。

11 Remove the air filter/cleaner. Then, if necessary, remove the pipes) installed between the air filter/cleaner

11拆下Perkins 6.3544发动机空气滤清器/滤清器。然后，如果有必要，拆下管道安装在空气滤清器/滤清器之间

and induction manifold or turbocharger. Spray POWERPART Lay-Up 2 into the induction manifold or

进气歧管或涡轮增压器。喷雾取得奠定了2进入进气歧管或

turbocharger. It is recommended that the spray time for the turbocharger is 50% longer than the spray time for

Perkins 6.3544发动机涡轮增压器。建议涡轮增压器的喷雾时间比喷射时间为50%

the manifold, which is indicated on the container label. Seal the manifold or the turbocharger with waterproof

在容器标签上显示的流形。用防水密封歧管或涡轮增压器

12 Remove the exhaust pipe. Spray POWERPART Lay-Up 2 into the exhaust manifold or the turbocharger.

12拆下Perkins 6.3544发动机排气管。喷雾取得奠定了2进排气歧管和Perkins 6.3544发动机涡轮增压器。

It is recommended that the spray time for the turbocharger is 50% longer than the spray time for the manifold,

建议Perkins 6.3544发动机涡轮增压器的喷雾时间比喷射时间为50%，

which is indicated on the container label. Seal the manifold or the turbocharger with waterproof tape.

在容器标签上注明。用防水胶带密封歧管或涡轮增压器。

13 If the lubricating oil filler is fitted onto the rocker cover, remove the filler cap. If the lubricating oil filler is not

13如果将机油加注口装在摇臂盖上，拆下加注口帽。如果润滑油填充物不

fitted onto the rocker cover, remove the rocker cover. Spay POWERPART Lay-Up 2 around the rocker shaft

安装在摇臂盖上，拆下摇臂盖。喷雾取得奠定了2绕摇臂轴

assembly. Fit the filler cap or rocker cover.

装配。安装填料盖或摇臂盖。

14 Disconnect the battery. Then put the battery into safe storage in a fully charged condition. Before the

14断开蓄电池。然后将电池放在安全储存在一个完全充电的条件。之前

battery is put into storage, protect its terminals against corrosion. POWERPART Lay-Up 3 can be used on the

电池被放进储存，保护其端子免受腐蚀。取得奠定了3能用上

terminals.

终端。

15 Seal the vent pipe of the fuel tank or the fuel filler cap with waterproof tape.

密封风管15 the of the油箱的燃料填充帽with or the防水类型。

16 Remove the drive belts and put them into storage.

拆下传动带和16 put them into the存储。

17 In order to prevent corrosion, spray the engine with POWERPART Lay-Up 3. Do not spray the area inside

17 in order to prevent the Engine with腐蚀、喷雾3 powerpart上篮。do not the area inside喷雾

the alternator cooling fan.

the alternator冷却风扇。

Caution: After a period in storage, but before the engine is started, operate the starter motor with the engine

一个警告：before the period in storage，but operate the engine is started with the起动Perkins 6.3544发动机，Perkins 6.3544发动机

stop control in the "stop" position until oil pressure is indicated. Oil pressure can be indicated either by a gauge

停止“停止”位置控制in the is indicated直到油压力。油压力表can be indicated by a either

or when a low pressure warning light is extinguished. If a solenoid stop control is used on the fuel injection

当低压光或是extinguished预警。如果停止控制电磁阀的燃料喷射is used on the

pump, it must be disconnected for this operation.

泵，it must be for this断接操作。

If the engine protection is done correctly according to the above recommendations, no corrosion damage will

if the Protection Engine According to the above是做正确的建议，不腐蚀损伤。

normally occur. Perkins are not responsible for damage which may occur when an engine is in storage after a

通常发生。帕金斯are not responsible for damage which may occur when an Engine is in storage后

period in service.

在服务周期。

Perkins 6.3544发动机的视图

Perkins 6.3544发动机规格。

Location of engine parts (naturally aspirated engines)

Perkins 6.3544发动机部件的位置（自然吸气Perkins 6.3544发动机）

Front and left side view of a naturally aspirated engine

前一个自然吸气Perkins 6.3544发动机左侧视图

1 Fuel filter

1燃油滤清器

2 Fuel injection pump (CAV)

2喷油泵（CAV）

3 Flywheel housing

3飞轮壳

4 Crankshaft pulley

4曲轴皮带轮

5 Drive belts

5传动带

6 Water pump

6水泵

7 Thermostat housing

7节温器壳体

8 Front lift bracket

8前提升支架

9 Atomiser

9雾化器

Rear and right side view of a naturally aspirated engine

后方和右侧的一个自然吸气Perkins 6.3544发动机

10 Filler cap for lubricating oil

10润滑油填充帽

11 Induction manifold

11 Perkins 6.3544发动机进气歧管

12 Alternator

12 Perkins 6.3544发动机交流发电机

13 Lubricating oil filter

13 Perkins 6.3544发动机润滑油过滤器

14 Lubricating oil dipstick

14润滑油

15 Lubricating oil cooler

15 Perkins 6.3544发动机润滑油冷却器

16 Lubricating oil sump

16润滑油底壳

17 Starter motor

17 Perkins 6.3544发动机起动马达

18 Flywheel

18飞轮

19 Fuel lift pump

19燃油泵

20 Exhaust manifold

20 Perkins 6.3544发动机排气歧管

21 Fuelled starting aid

21燃料启动援助

Location of engine parts (turbocharged engines)

Perkins 6.3544发动机部件位置涡轮增压

Front and left side view of a turbocharged engine

涡轮增压Perkins 6.3544发动机的前后侧视图

1 Fuel filter

1燃油滤清器

2 Compressor (Option)

2压缩机（选择）

3 Flywheel housing

3飞轮壳

4 Lubricating oil filter

4润滑油过滤器

5 Lubricating oil cooler

5润滑油冷却器

6 Crankshaft pulley

6曲轴皮带轮

7 Drive belts

7传动带

8 Fuel injection pump (Bosch)

8燃油喷射泵（博世）

9 Water pump

9 Perkins 6.3544发动机水泵

10 Thermostat housing

10节温器壳体

11 Front lift bracket

11前提升支架

12 Atomiser

12雾化器

Rear and right side view of a turbocharged engine

涡轮增压Perkins 6.3544发动机的后右侧视图

13 Filler cap for lubricating oil

13润滑油填充帽

14 Induction manifold

14进气歧管

15 Alternator

15交流发电机

16 Fuel lift pump

16燃油泵

17 Lubricating oil dipstick

17润滑油

18 Lubricating oil sump

18润滑油底壳

19 Starter motor

19起动马达

20 Flywheel

20飞轮

21 Turbocharger

21涡轮增压器

22 Exhaust manifold

22排气歧管

23 Rear lift bracket

23后举托架

Location of engine parts (turbocharged engines with intercooler)

Perkins 6.3544发动机部件的位置（涡轮增压中冷Perkins 6.3544发动机）

Front and left side view of a turbocharged engine with intercooler

前、中冷涡轮增压的Perkins 6.3544发动机左侧视图

1 Filler cap for lubricating oil

1润滑油填充帽

2 Fuel filter

2燃油滤清器

3 Flywheel housing

3飞轮壳

4 Lubricating oil cooler

4润滑油冷却器

5 Crankshaft pulley

5曲轴皮带轮

6 Drive belts

6传动带

7 Fuel injection pump (CAV)

7喷油泵（CAV）

8 Water pump

8水泵

9 Thermostat housing

9节温器壳体

10 Front lift bracket

10前提升支架

11 Atomiser

11雾化器

Rear and right side view of a turbocharged engine with intercooler

中冷涡轮增压的Perkins 6.3544发动机后方和右侧视图

12 Intercooler

12中冷器

13 Alternator

13交流发电机

14 Lubricating oil dipstick

14润滑油

15 Turbocharger

15涡轮增压器

16 Lubricating oil filter

16润滑油过滤器

17 Lubricating oil sump

17润滑油底壳

18 Starter motor

18起动马达

19 Flywheel

19飞轮

20 Exhaust manifold

20排气歧管

21 Rear lift bracket

21后举托架