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斯坦福发电机AVR故障维修查找

时间: 2015/6/26    


c、检查剩磁电压,按外界励磁试验法步骤检查发电机和 AVR(在机静止时拆下 AVR上的 X和 XX的连线启动机组并测试 P2-P3,停机重新接上 X和 XX导线,如果测得电压大于 5V则发电机应能正常工作,低于 5V用一个直流电池负极接 XX线柱,正极通过一个二极管接 X线柱。二极管为 1A/1000V,起机 P2-P3间应有 170-250V电压,拆下电池后仍无电压查找绕组 AVR和旋转二极管。查找永磁发电机 PMGP2P3P4间电压应 170-180V/50HZ,200-216V/60HZ,若不均衡,停机从非驱动端将 PMG输出导线插件断开,检查 P2P3P4连线测定子电阻应在 2.3Ω±10%,否则定子不行,若电压均衡但电压偏低阻值正常,转子应更换)。

2、空载或负载时电压不稳

a、检查转速稳定性

b、检查稳定性设置(顺时到底逆时到开始电压波动再顺时针一

点到平稳)


3、空载或负载时电压过高

a、检查转速

b、检查发电机负载是否容性负载(功率因数超前)

4、空载时电压过低

c、检查转速

d、检查接线 1-2或外接手动微调是否连接完好

5、负载时电压过低

a、检查转速

b、检查 UFRO设置(检查发动机和 AVR)

电动机故障

1、电机不能启动: a、缺相 b、熔体烧断 c、绕组接地或相间匝间短路

2、电机外壳带电: a、绕组接地 b、绕组受潮,绝缘老化

3、电机运行时,电流表指针不稳摆动: a、转子导条开焊或断条

4、绝缘电阻低: a、绕组受潮或被水淋湿 b、绕组绝缘沾满灰尘油污 c、引出线绝缘老化破裂

d、绕组绝缘老化

5、电动机运行时有杂音、不正常: a、轴承磨损有故障 b、定转子铁芯松动 c、绕组有故障(如短路) d、轴承缺少润滑脂 e、定转子相擦或较大的砂粒进入气隙 f、系统转动惯量小

6、电机过热或冒烟: a、气隙中积满灰尘 b、电机内外积满尘土或异物影响电机散热 c、导条断裂或开焊 d、绕组匝间短路或接地 e、电机两相运转,斯坦福发电机|斯坦福发电机维修|斯坦福发电机AVR故障维修资料|斯坦福发电机AVR故障维修查找技术|斯坦福发电机AVR维修服务商

7、电动机振动: a、轴承磨损 b、导条断裂开焊 c、绕组故障(短路断路接地等) d、铁芯变形或松动 e、皮带轮安装不当 f、电机地脚螺栓松动

8、轴承发热超过规定值: a、润滑脂过多或过少 b、油质不好或含杂质 c、轴承有故障,磨损,有杂物等 d、皮带轮偏小或皮带过紧 e、轴承油隙过大或过小

㈡电路保险丝熔断:更换保险丝。

 

Stanford Generator (SX440 460 321 341 AVR) Troubleshooting to find

1, the unit start voltage:

a, check the line K1 - K2

b check the speed

c, check the remanence voltage, external excitation test method steps to check generator and AVR (unit and test the P2-P3, the machine stationary remove AVR X and XX of the connection start and stop re-connected to the X and XX wire If the measured voltage is greater than 5V the generator should be able to work properly, less than 5V with a DC battery negative pole XX Line column, what is the cathode connected through a diode X-ray column. diode for 1A/1000V, from the native P2-P3 between should be 170-250V voltage, remove the battery still no voltage to find the winding AVR and the rotating diodes. Find the voltage between the permanent magnet generator PMGP2P3P4 to should 170-180V/50HZ, 200-216V / 60HZ, if not balanced, downtime from non-drive side will disconnect the PMG output wire plug the check P2P3P4 connection determination of child resistance in 2.3Ω ± 10%, otherwise the stator can not, if the voltage is balanced but voltage is low resistance to normal, the rotor should be replaced).


2, no-load or load voltage instability

a, check the speed stability

b check the stability of the set (clockwise in the end reverse to the beginning of voltage fluctuation and then clockwise

Point to the stable)


3, no-load or load voltage is too high

a check speed

b, check the generator load is capacitive load (power factor ahead)


4, no-load voltage is too low

c check the speed

d, check the wiring 1-2 or external to manually fine-tune the connection intact


5, the load voltage is too low

a check speed

b check UFRO the settings (check the engine and the AVR)

Motor fault

1, the motor can not start: a, phase b, melt blown c winding ground or white interturn short circuit

2, the motor housing live: a winding grounded b, winding dampness, insulation aging

3, when the motor is running, the ammeter pointer unstable swing: a rotor bar open solder or broken bars

4, low insulation resistance: a, winding dampness or water wet b, winding insulation covered with dust, greasy dirt c Lead insulation aging rupture

d, winding insulation aging

5, when the motor is running noise is not normal: a bearing wear fault b, fixed rotor core loose c, winding faults (eg short circuit) d, bearing to the lack of grease e stator and rotor rub or larger sand enter the air gap f, the system moment of inertia

Motor overheating or smoke: a, air-gap in the dusty b motor inside and outside the dusty or foreign body affecting the motor cooling c conductivity fracture or open solder d, winding interturn short circuit or ground e, motor two-phase operation

7, motor vibration: a, bearing wear b, BAR breaking open welding c winding fault (short circuit grounding, etc.) d core deformation or loosening of e pulley improper installation, f, motor anchor bolts loose

8, bearing fever more than require values: a, grease too much or too little b oil is not good or impurities c, bearing failure, wear, and other debris d pulley is too small or belt pull e bearings oil clearance is too large or too small

(Ii) circuit blown fuse: Replace the fuse.